Thursday, November 23, 2006

AutoSport Exhibitor delivers an F1 service

Supplying components to the racing car industry, Ace Precision has equipped its machine tools with cutting tools from AutoSport 2005 exhibitor ITC of Tamworth.

Supplying components to the racing car industry, Ace Precision has equipped its machine tools with cutting tools from autosport 2005 exhibitor ITC of Tamworth. ACE works with titanium, inconel and HS15 and 30 aluminium alloys to fine tolerances, so the use of correctly designed cutting tools is imperative. Ian Ward at ACE comments: 'Tooling has a huge effect on machine utilisation and efficiency'.

' Our primary objectives are repeatable accuracy, speed and high surface finish'.

' ITC understands the subtle differences that make tools work more efficiently with each individual material'.

' Using ITC's Cyber cutters we have dramatically reduced machining times and tooling costs as well as increasing machine efficiency'.

'' 'We have finish machined a series of titanium race car components using a single 10mm Cyber ball nosed cutter'.

' The cutter ran for over 250 hours taking 3mm cuts with a 2mm step over at 12,000rpm with a feed rate of 4m/min'.

' The surface finish and dimensional accuracy were consistent throughout the whole batch'.

' Milling deep pockets with sub 5mm cutters often causes serious deflection'.

' With use of the ITC reinforced long reach short flute cutters we have consistently achieved 6 micron tolerance from top to bottom of a 25mm deep pocket'.

'' 'In unmanned machining we have not lost a single nights production through breakage and wear'.

' ITC's cradle to grave service is backed up by extensive investment to provide peace of mind'.

' ITC have designed and manufactured specials for us within 24 hours, so it makes sense to use their expertise,' concludes Ward.

The tools supplied by ITC can be seen on stand number E46 at the AutoSport Show to be held at Birmingham NEC 13-14th January.

A member of the ITC staff will be more than happy to discuss tooling to suit your requirements and optimise your production.