Wanting to move from the 'teach and learn' programming approach, changing its CAM software supplier has allowed Durham-based ESP Plastics to move over to true five-axis machining.

The addition of Delcam's PowerMILL cam software has allowed Durham-based ESP Plastics to move to true five-axis machining. For Managing Director Nick Algar, the choice of Delcam software for his five-axis machining and trimming operations was as much to do with the strength of the company, as it was dependent on the quality of the systems. This was a key consideration following the takeover of his previous software provider and the subsequent end of the system's development.

'We wanted to move from the 'teach and learn' programming approach that we were using to true five-axis machining,' said Algar.

'However, it was clear that our existing system would never gain this extra functionality.

The new owners did offer an upgrade to their other programs but these were hardly ever used because they were so complex.

I approached Delcam because I knew the long history of the company and could see that its software would continue to be developed in the longer term.' ESP Plastics has created vacuum-formed components for more than ten years.

In that time, it has built up a client list including world-class manufacturers such as Nissan, Black and Decker and Fujitsu, as well as many smaller customers.

This has been achieved by building on the strengths of vacuum forming - design flexibility, inexpensive tooling and speed of delivery - with a range of specialist skills to help improve efficiency and quality, and drive down costs.

'We found both PowerSHAPE and PowerMILL to be very intuitive and intelligent.

Both programs are laid out in a logical sequence,' said Algar.

'In many cases, even when you don't know exactly how to do something you can figure it out.

The other big difference is that PowerMILL is obviously a cam system for machinists.

Other systems I was shown were just a piece of CAD software with some CAM capabilities bolted on at the end.

In addition, the fast calculation times will save a lot of time in programming.' 'Accurate data transfer is another important factor.

We need reliable methods to take data directly from our customers' CAD systems as part of our drive for the highest-possible quality.' Algar regards his investment in Delcam software as an important part of his company's commitment to remaining at the forefront of technology.

Together with the existing design, prototyping and patternmaking facilities, it will support ESP Plastics' ability to offer a complete, one-stop solution in vacuum forming.